200000t Continuous Casting Rolling Mill

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序号No.

200000t continuous casting rolling mill

主要参数Major Parameters

单位Unit

数量Qty.

单重Unit Weight

合重

备注Remarks

吨t

吨t

一、轧钢机械主设备ⅠMaster equipment of rolling machinery

1.1

1.1-1

上料辊道Charging roller

φ219x1000 v=2m/s

组Group

4

6

24

 

 

1.1-2

粗轧机机前辊道Roughing mill entry roll table

辊道+翻钢板roller table+tilting plate

米m

12

1.1

13.2

 

1.1-3

液压推钢机Hydraulic pusher

 

台Set

1

 

 

液压站油泵   一用一备Oil pump of hydraulic pressure station, one for use and one for reserve

 

1.1-4

出钢机Discharge machine

 

台Set

1

 

 

含交流变频电机、减速机及两轴分配齿轮箱Including AC variable frequency motor, reduction box and biaxial gear distribution box

1.2

550三棍轧机列550 three-roller mill series

 

列Series

1

 

 

 

 

1.2-1

1800飞轮1800 flywheel

飞轮直径1800 Flywheel diameter 1800

架Set

1

8

8

 

1.2-2

ZD130减速机ZD130 reduction box

中心距1300 Center distance 1300

台Set

1

26

26

 

1.2-3

550三轴齿轮座550 triaxial pinion stand

中心距550 Center distance 550

台Set

1

14

14

 

1.2-4

550三辊轧机550 three-roller mill

轧辊直径φ510/600;
辊身长度1300 Roller diameter φ510/600; roller length 1300

台Set

1

53

53

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.2-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC490x2000;
配两端接头Standard component SWC490x2000; matched with end joints

根pcs.

3

2

6

 

1.2-6

联轴器Coupler

 

套Set

3

1

3

 

1.2-7

万向轴托架Cardan shaft bracket

悬臂托架,弹簧平衡。Cantilever bracket, spring balance

台Set

1

4

4

 

1.3

升降台Lifting platform

有效尺寸1300x8500;Effective size 1300x8500;

台Set

1

52

52

 

1.4

中轧前输送辊道Front rollgang of middle mill

辊子尺寸φ219x600;辊子间距1200;传送速度1.2m/s;电机11kw;Roller size φ219x600, roller space 1200;transfer speed 1.2m/s; motor 11kw;

米m

15

0.6

9

 

1.5

400复二重轧机400 double duo mill

 

列Series

1

 

 

 

 

1.5-1

400二辊轧机400 twin rolling mill

轧辊直径φ365/435;
辊身长度600 Roller diameter φ365/435;
roller length 600

架Set

2

17

34

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.5-2

400二轴齿轮座400 twin rolling pinion stand

中心距365 人字齿轮传动Center distance 365 herribone gear drive

台Set

2

7

14

 

1.5-3

ZD65减速机ZD65 reduction box

中心距650 Center distance 650

台Set

1

6

6

 

1.5-4

1600一带二减速机1600 one-driving-two reduction box

输出中心距1600;
人字齿轮传动   两级传动 Output center distance 1600; herribone gear drive two-stage drive

台Set

1

22

22

 

 

1.5-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC315x1500;
配两端接头Standard component SWC315x1500; matched with end joints

根pcs.

4

0.8

3.2

 

 

1.5-6

联轴器Coupler

 

套Set

4

0.8

3.2

 

 

1.5-7

365万向轴托架365 cardan shaft bracket

悬臂托架,弹簧平衡。Cantilever bracket, spring balance

台Set

2

2

4

 

1.6

350复二重轧机机列350 double duo mill series

 

列Series

3

 

 

 

 

1.6-1

350二辊轧机350 twin rolling mill

轧辊直径φ315/385;
辊身长度600 Roller diameter φ315/385;
roller length 600

架Set

6

12

72

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.6-2

350二轴齿轮座350 twin rolling pinion stand

中心距300 人字齿轮传动Center distance 300 herribone gear drive

台Set

6

4.5

27

 

1.6-3

1400一带二减速机1400 one-driving-two reduction box

输出中心距1400;
人字齿轮传动Output center distance 1400; herribone gear drive two-stage drive

台Set

3

17

51

 

1.6-4

ZD50减速机ZD50 reduction box

中心距500 Center distance 500

台Set

1

4

4

 

 

1.6-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC250x1100;
配两端接头Standard component SWC250x1100; matched with end joints

根pcs.

12

0.5

6

 

 

1.6-6

联轴器Coupler

 

套Set

10

0.5

5

 

1.7

280复二重轧机机列280 double duo mill series

 

列Series

5

 

 

 

 

1.7-1

280二辊轧机280 twin rolling mill

轧辊直径φ250/310;
辊身长度600 Roller diameter φ250/310;
roller length 600

架Set

8

3

24

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.7-2

280二轴齿轮座280 twin rolling pinion stand

中心距250 人字齿轮传动Center distance 250 herribone gear drive

台Set

8

2.8

22.4

 

1.7-3

1150一带二减速机1150 one-driving-two reduction box

输出中心距1150;
人字齿轮传动。Output center distance 1150; herribone gear drive two-stage drive

台Set

2

9

18

 

1.7-4

ZD50减速机ZD50 reduction box

中心距500 Center distance 500

台Set

4

4

16

 

1.7-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC200x800;
配两端接头Standard component SWC200x800; matched with end joints

根pcs.

16

0.4

6.4

 

1.7-6

联轴器Coupler

 

套Set

14

0.5

7

 

1.8

棒材跑槽式步进冷床Bar slot walking cold bed

步进电机AC75kw 66mx9m Stepper motor AC75kw 66mx9m

座Set

1

210

210

 

1.9

精整辊道Finishing roller table

φ219x600 v=2m/s

米m

28

0.5

14

 

1.1

活动挡板Flapper

气缸驱动;摆动式Cylinder drive; swing type

台Set

1

1

1

 

1.11

棒材移钢台架Bar steel moving rack

链条拖动Chain drive

组Group

1

7

7

 

1.12

棒材打捆震动架Bar bundling vibrator rack

震动+夹紧Vibration+clamping

台Set

1

18

18

 

1.13

固定挡板Fixed dam

弹簧缓冲Spring buffer

台Set

1

1

1

 

1.14

盘圆收集系统Wire rod collecting system

包括Include

套Set

1

130

130

 

 

1.14-1

散冷辊道Scatter-cold roller table

辊子φ120x1300;
间距400;长:72米Roller φ120x1300;
space400; length: 72m

套Set

1

104

104

 

1.14-2

双芯棒Double mandrel

 

台Set

1

8

8

 

1.14-3

收集台架Collecting rack

 

套Set

1

20

20

 

小计Subtotal

 

1070.4

 

二、轧钢机械辅助设备Ⅱ Auxiliary equipment of rolling machinery

2.1

切头剪(鳄鱼剪)Crop shear(Crocodile shear)

液压Hydraulic pressure

台Set

1

 

 

切头Crops

2.2

2#飞剪2# Flying shear

电机DC440V 250kw Motor DC440V 250kw

台Set

1

 

 

回转式飞剪Rotational flying shear

2.3

倍尺飞剪Double-rule flying shear

电机DC440V 250kw Motor DC440V 250kw

台Set

2

 

 

回转式飞剪Rotational flying shear

2.4

成品棒材定尺剪Finished bar dividing shear

剪切力:360吨
行程:160 Shear force: 360t
stroke:160

台Set

1

 

 

液压驱动Hydraulic drive

2.5

高线精轧机组High-speed wire finishing mill group

包括Include

套Set

1

 

 

精轧机组采用国营企业哈飞品牌产品,如选用其它品牌产品则价格下浮10%左右。Finishing mill groups produced by the state-owned enterprise Hafei are adopted, the price is lowered by about 10% in case of other brands.

 

2.5-1

平立悬臂机组前侧活套及卡断剪Loop and cutting shear in front of horizontal and vertical cantilever unit

 

 

 

 

 

2.5-2

平立悬臂机组(两架)Horizontal and vertical cantilever unit (double rack)

 

 

 

 

 

2.5-3

立活套Vertical loop

 

 

 

 

 

2.5-4

3#飞剪及碎断剪3# flying shear and chopping shear

 

 

 

 

 

2.5-5

45°无扭机组前侧活套及卡断剪Loop and cutting shear in front of 45°non-twisting unit

 

 

 

 

 

2.5-6

45°无扭机组(八架) 45°non-twisting unit (eight rack)(BLOCK MILL 8sets )

 

 

 

 

 

2.5-7

预水冷及穿水冷却装置Pre-cooling and through water cooling device

 

 

 

 

 

2.5-8

吐丝机及夹送辊Wire drawing machine and pinch roll

 

 

 

 

 

2.5-9

辊环Roll collar

 

 

 

 

 

2.5-10

导卫Guide and guard

 

 

 

 

 

2.6

高线精轧机组电机High-speed wire finishing mill group motor

包括Include

 

 

 

 

 

 

2.6-1

平立悬臂机组直流电机DC motor of Horizontal and vertical cantilever unit

DC400KW 600-1300r/min

台Set

2

 

 

 

2.6-2

45°无扭机组直流电机DC motor of 45°non-twisting unit

DC1600KW 700-1200r/min

台Set

3

 

 

 

2.6-3

3#飞剪电机3# flying shear motor

DC225KW 450r/min

台Set

1

 

 

 

2.6-4

碎断剪电机Chopping shear motor

DC132KW 1000r/min

台Set

1

 

 

 

2.6-5

夹送辊电机Pinch roll motor

DC160KW

台Set

1

 

 

 

2.6-6

吐丝机电机Wire drawing machine motor

DC250KW

台Set

1

 

 

 

2.7

气动卡断剪Pneumatic cutting shear

 

台Set

1

 

 

 

2.8

棒材夹送辊Bar pinch roll

电机AC11kw;d=260 Motor AC11kw;d=260

台Set

3

 

 

调频电机Frequency modulation motor

2.9

穿水冷却设备Through water cooling device

水泵压力17MPa;8M Water pump pressure 17MPa; 8M

套Set

1

 

 

含水泵及电控Including water pump and electrical control

2.10

打捆机Bander

液压压紧,人工穿线,
机械扎线。Hydraulic compression, manual threading, mechanical bundling.

台Set

2

 

 

 

2.11

折弯机Bending machine

液压式Hydraulic

台Set

1

 

 

赠送Present

小计Subtotal

 

 

 

三、其它辅助设备Ⅲ Other auxiliary equipment

3.1

加热炉Heating furnace

有效尺寸18mX3.5m Effective size 18mX3.5m

座Set

1

 

 

含电控Including electrical control

3.2

循环水系统Circulating water system

浊循环37KW(含车间内管路)Turbid circulation 37KW (including pipelines in the workshop)

套Set

1

 

 

 

3.3

润滑系统Lubrication system

压力:0.2MPa 400L 加冷凝器Pressure: 0.2MPa 400L with condenser

台Set

2

 

 

加冷凝器With condenser

3.4

螺杆式空气压缩机Worm air compressor

20M3

台Set

1

 

 

国产(含储气罐,过滤器)Domestic (including air storage tank and filter)

3.5

冷却塔Cooling tower

300M3

台Set

2

 

 

国产Domestic

3.6

光谱仪Spectrograph

M-5000

台Set

1

 

 

国产Domestic

3.7

万能试验机Universal tester

320吨 320t

台Set

1

 

 

济南Jinan

3.8

轧辊车床Roll lathe

 

台Set

1

 

 

青海Qinghai

3.9

数控车NC lathe

 

台Set

1

 

 

南京Nanjing

3.1

发电机Dynamo

PF400GF

台Set

1

 

 

大连普阳Dalian Puyang

小计Subtotal

 

 

 

四、电机、变压器Ⅳ Motor and transformer

4.1

开坯交流主电机Cogging AC main motor

YR900-12 1250KW

台Set

1

 

 

湖南长沙电机厂出品Produced by Hunan Changsha electrical machinery plant

4.2

直流主电机DC main motor

600KW 600-1200 DC-660V

台Set

5

 

 

无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant

4.3

直流主电机DC main motor

600KW 800-1500 DC-660V

台Set

1

 

 

无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant

4.4

直流主电机DC main motor

320KW 800-1500 DC-660V

台Set

2

 

 

无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant

4.5

整流变压器Rectifier transformer

ZS11-3800 10/0.63KV*4

台Set

2

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

4.6

整流变压器Rectifier transformer

ZS11-6000 10/0.73KV*2

台Set

1

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

4.7

整流变压器Rectifier transformer

ZS11-1800 10/0.4KV

台Set

1

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

4.8

动力变压器Power transformer

S11-2000 10/0.4KV

台Set

1

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

小计Subtotal

 

 

 

五、电气控制设备Ⅴ Electrical control equipment

5.1

传动自动化部分Automatic part to drive

 

套Set

1

 

 

电器控制系统由国内专业机电技术开发公司设计,PLC采用西门子产品,其他设备及元器件均采用施耐德产品,如选用普通品牌产品价格下浮10%~15%;详细供货范围见电器自动化附表。Electric control systems are designed by domestic professional electromechanical technology development company, other devices and elements adopt Schneider products, the price is lowered by 10%-15% in case of other brands; the scope of supply is detailed in the attached list for electrical automation.

5.2

直流主传动部分DC main drive part

 

套Set

1

 

 

5.3

直流辅传动部分DC auxiliary drive part

 

套Set

1

 

 

5.4

交流传动部分AC drive part

 

套Set

1

 

 

5.5

台箱部分Box part

 

套Set

1

 

 

5.6

现场检测仪表In-site instrumentation

 

套Set

1

 

 

5.7

高压电机液阻柜Fluidic resistor cabinet of high-voltage motor

 

套Set

1

 

 

5.8

水泵系统Water pump system

 

套Set

1

 

 

5.9

高低压配电系统High and low-voltage distribution system

 

套Set

1

 

 

小计Subtotal

 

 

 

六、设备安装材料及人工Ⅵ Materials and manpower for equipment installation

6.1

铜排Copper bar

变压器引出排Transformer exit

套Set

1

 

 

 

6.2

电缆电线Cable wire

含电缆桥架等Including cable bridge etc.

套Set

1

 

 

 

6.3

水路、油路用钢材Rolled steel for water route and oil way

 

套Set

6

 

 

 

6.4

水路、油路阀门Valves for water route and oil way

 

套Set

1

 

 

 

小计Subtotal

 

 

 

七、轧钢机备品、备件Ⅶ Spare parts to rolling mill

7.1

轧辊Roller

 

吨t

 

 

 

备品备件数量需最终确定设备型号及配置后才能确定The quantity of spare parts can be determined after the equipment model and configuration are determined.

7.2

轴承Bearing

 

 

 

 

 

7.3

导卫Guide and guard

 

 

 

 

 

小计Subtotal